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Custom-Built High Voltage Submarine Power Cable for Demanding Marine Environments

June 18, 2025

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At a time when the global energy structure is accelerating its transformation, projects such as offshore wind power, island networking, and underwater power transmission have put forward higher performance and reliability requirements for cables. Traditional standard products can no longer fully meet the complex and changing use environment. With 46 years of professional experience, Shenxing Cable Group can tailor various high-voltage submarine cable solutions according to customer needs.





Project customization case overview: 3×120mm² 20.3/35kV submarine high-voltage power cable

We recently customized a submarine high-voltage cable for an overseas customer. It is precisely designed for submarine high-voltage transmission and long-term underwater laying environment, and adopts multiple water-blocking, corrosion-resistant, tensile-resistant, and mechanical impact-resistant structures.



Highlights of the core structure:

  • Aluminum conductor: adopts a special-shaped compact structure to reduce the outer diameter and weight of the cable, making it easier to lay;

  • Conductor shielding + XLPE insulation + insulation shielding: three-layer co-extrusion to ensure stable electrical performance;

  • Copper tape shielding + water-blocking tape: improve anti-interference and fault handling capabilities;

  • Each core has a longitudinal aluminum foil + PE inner sheath double-layer radial water-blocking structure, which significantly improves the waterproof level.

External structural advantages:

  • Polyethylene (PE) filling rope: maintains roundness and enhances pressure resistance;

  • Taping fixation: prevents core wire displacement;

  • PE lining + galvanized steel wire armor: enhances underwater tensile strength and impact resistance;

  • HDPE outer sheath: resistant to seawater, corrosion, and UV rays, it is an ideal underwater sheath material.



Summary of material and structural advantages:

LayerMaterialFunction
Core FillingPE RopeMaintain cable roundness & internal structure
BindingNon-hygroscopic tapeSecure multi-core layout
Armoring BeddingPE Inner LiningCushion layer before armor
ArmoringGalvanized Steel Wire ArmorProtect against underwater mechanical stress
Outer SheathHDPE (High-Density Polyethylene)UV-resistant, abrasion-resistant, saltwater-proof



Customization capability of Shenxing Cable

This product is completely customized according to customer needs. From conductor selection to water blocking scheme, sheath thickness to armor structure, all are jointly designed by Shenxing engineering team and customers. We can achieve:

  • Personalized design of high-voltage cable structure

  • Optional materials: low smoke halogen-free, flame retardant, cold-resistant, oil-resistant and other special configurations

  • Flexible combination of multiple cores, multiple sheaths, and multiple armor forms

  • Quick proofing, drawing, production, and controllable delivery cycle

Shenxing Cable is not only a manufacturer, but also a cooperative design partner in your engineering projects.



Our advantages:

  • 46 years of experience in cable R&D and production;

  • Self-built laboratory, supporting full-scale testing of XLPE cable performance such as withstand voltage, insulation, shielding, etc;

  • Products have been exported to more than 60 countries and regions, covering marine engineering, new energy, transportation, municipal engineering and other fields;

  • Provide OEM/ODM customized cooperation solutions.



 Let’s Build Your Cable — Together

Looking for a high-quality custom submarine power cable supplier?

Contact Shenxing Cable Group today to discuss your project needs and request a free technical proposal.

Email: sales@sxcables.com

WhatsApp / WeChat: +86-151-2718-0862

Official website: https://www.sxcables.com/



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